Raw material:Â |
PS granule, talc, butane and so on.   |
Finished products:Â |
Ps foam fast food box, foam tray, pizza box, hamburger, egg tray, and so on. (Depending on changing mold)Â Â Â Â |
Sheet thickness: |
1-5mm |
Sheet width:Â |
600-1200mm |
Capacity:Â Â |
180-240kgs/h |
Operator: |
6-8 workers |
Water consumpation:Â |
200kgs/24hrs |
Cooling water tower:Â |
20 T/ h |
Butangas consumption:Â |
45-50 kgs/one ton materials (based on the foam ratio range from 16-20) |
Air compressor : |
1.5 m3/min |
Installation power: |
550Kw |
Power supply : |
3 phase 4 line 380V 50Hz |
Work shop area:Â |
PS Foam Sheet Extrusion Line workshop: 25x8x4m (L*W*H) Fully-automatic Vacuum Forming Machine workshop :20x8x4m  |
Warehouse: |
Per raw material warehouse area 60M2 (at least) Per finished products warehouse area 60M2 (at least) Â |
Container |
3x 40'HQ containers |
Components: |
 |
A.Mixer |
 |
Hopper Capacity |
300-500kg/ hopper (controlled by time relay) |
Motor |
1 set, 4-pole, 3kw |
B. Automatic Feeding System |
 |
Automatic Self-control System |
 |
Motor |
1 set, 6-pole, 1.1kw |
C. NO.1 Extruder |
 |
Screw Diameter |
Φ105mm |
L/DÂ Â Â Â Â Â Â Â Â Â Â Â Â |
30:1 |
Screw Material: |
38CrMoAlA adopt Nitrogenous treatment |
Heating zones: |
6 zones |
Butane Pump: |
1 set |
Digital Pressure Gauge: |
1 pc |
Fully-automatic Hydraulic filter changer: |
1 set |
Electrical Cabinet: |
1 set |
Motor: |
3 sets (4-pole, 55kw,by frequency exchanger) (4-pole, 2.2 kw, by frequency exchanger ) (4-pole, 5.5kw) |
D NO.2 extruder |
 |
Screw Diameter. |
Φ120mm |
L/DÂ |
32:1 |
Material |
38CrMoAlA adopt Nitrogenous treatment |
Heating zones |
6 zones |
Pressure gauge |
1pc |
Automatic water cooling system |
5sets |
Motor   |
4-pole 55kw by frequency exchanger |
E. Cooling System |
 |
Hollowness water circulation cooling |
1 set, as the dimensions by the customers |
F. Hauling-off System |
 |
Rubber Roller |
3 pcs, (according customer's requirment) |
Traction Speed |
3-31m/min |
Motor |
1x 4-pole, 3 kw (controlled by frequency changer) |
Counter  |
1pc |
Alarm system |
1set |
Haul-off type |
run in S route by self-friction |
G. Winding Device |
 |
Winding Pneumatic Shaft |
2 pcs (according customer's requirment) |
Torque motor |
2sets |
Turbine Reducer |
2sets |
Static Electricity Eliminator |
1set |
Alarm |
1set |
H. Die Material |
 |
Installation Power |
200kw |
Central height |
1000mm |
I. Weight |
8 T |
1.Control system |
 |
Automatic Control Cabinet |
1 set |
automatic Temperature Control Cabinet |
1 set |
PLC controller |
Adopt Emerson USA |
Touch screen |
Adopt Taiwan Weinview |
 |
 |
2.Automatic Pneumatic Feeding device |
1 set |
 |
Feeding length can be adjusted. |
 |
 |
3.Heating System, |
2sets |
Subsidiary Heating Zone /2 sets |
Adopt the far infrared radiation tile. |
 |
 |
4. Forming System |
Adopt hydraulic cyclinder drive |
Motor |
2 sets 7 kw |
Hydraulic stations |
2 sets |
Vacuum forming press |
60T. |
Forming area |
1040mm×1250mm |
Vacuum forming speed |
3-4s/mould. |
 |
 |
5.Cutting off System |
Adopt hydraulic drive |
Motors |
1 set 7.5kw |
Hydraulic station |
1 set |
Max. Punching |
100T |
Cutting off area |
1040mmx1250mm |
Cutting off speed |
3-4 s/mould |
 |
 |
6.Stacking System |
 |
Robot manipulator |
Servo motor control, Japan Omron Brand |
Automatically stack |
Adjustable,as customers' need |
Automatic counting system |
Adjusted, according to the customers' need |
Automatically conveyor |
Double Conveyor on two sides. |
 |
Controlled by Frequency Exchanger, Emerson USA Brand |
 |
 |
7.Scrap rolling system |
Automatically Crusher system on line |
 |
Automatically recycling system on line with pipes. |
 |
 |
8.Installation Power: |
180kw |
9.Power Supply |
3 phase 4 line 380V 50Hz |
10.Weight: |
14 T |
11. Crusher in line |
 |
Installation Power: |
11 KW |
Fully automatic conveying |
1 set |
Size: |
2mx2mx1.6m |
Weight:Â |
0.7T Â |
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