Tube End Bead Machine with Ce Certificate (TEF508CPV)

TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading of both the inner and outer ends of metal round tubes.
Introduction:
The TEF508CPV is a versatile machine that allows for the preparation of tube ends with beads, flares, or simply deburring and squaring. Each unit can perform all these functions by merely changing the tooling, making it highly efficient and adaptable to various production needs.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4–0.8 MPa
  6. Clamping Type: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Positioning Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeatability: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control System: Digital Control
  16. Control Parameters:
  • Clamp opening/closing,
  • Rotation axis direction and speed;
  • Forward axis origin, enable position, feed position, limit position, speed;
  • Positioning axis origin, feed position, speed;
  • Positioner plate opening/closing;
Capacity:
  1. Tube OD for Chamfering/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfering/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Tube Clamp Length: 10 mm (varies based on material and wall thickness)
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
Features:
  1. One clamping operation completes squaring, deburring, and chamfering on both inner and outer tube ends simultaneously.
  2. Quick die change allows for flaring and beading operations without major setup time.
  3. Pneumatic clamping ensures tight grip while minimizing damage to the tube during operation.
  4. Thin clamps and dies allow for processing of tubes as short as 10 mm, offering superior flexibility.
  5. Forward axis uses an absolute value servo motor for precise digital control of feed distance, ensuring high accuracy and safety.
  6. Rotation axis features digital speed control via a servo motor, allowing for variable speed adjustment suitable for different materials.
  7. Tube positioning axis offers digital control for fixed-length processing, ensuring repeatability and precision.
  8. Automatic operation with foot switch activation, including automatic feeding and reset functions.
  9. Eccentric flaring center enables multiple sizes and wall thicknesses to be processed using a single die configuration.
  10. Chamfer/deburring tools can also be used for flaring, reducing the number of required dies and saving time on tool changes.
Main Components:
  1. Top-mounted spindle with excellent opening capability, ideal for processing complex-shaped bent tubes.
  2. Servo-controlled motor for high-precision spindle operation.
  3. Front-mounted clamp capable of securing tubes as short as 10 mm. The design ensures open space for complex tube end processing.
  4. Smart chip groove in the clamp directs debris into the waste bin efficiently.
  5. Tube feed stopper automatically rises when the spindle moves forward, with digitally adjustable feed length.
  6. Organic glass protective cover and waste bin provide optimal safety and waste collection.
Tooling:
  1. Flaring Center: An eccentric shaft that allows for multiple sizes and wall thicknesses to be flared with a single die set.Tube End Bead Machine with CE Certificate (TEF508CPV)
  2. Flaring Dies: Can be used directly for chamfering, deburring, and squaring, reducing die specifications and replacement time.Tube End Bead Machine with CE Certificate (TEF508CPV)
  3. Smart design of the squaring/deburring head allows blade position adjustment, enabling one set of blades to handle multiple tube dimensions and wall thicknesses.Tube End Bead Machine with CE Certificate (TEF508CPV)
  4. The beading head works with a beading tip or arbor, capable of processing tubes as small as 6 mm.Tube End Bead Machine with CE Certificate (TEF508CPV)

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