Group O-Ring Seals Kit Box for Komatsu
Product Description:
An O-ring, also known as a packing, or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, creating a seal at the interface.
The O-ring may be used in static applications or in dynamic applications where there is relative motion between the parts and the O-ring. Dynamic examples include rotating pump shafts and hydraulic cylinder pistons.
O-rings are one of the most common seals used in machine design because they are inexpensive, easy to make, reliable and have simple mounting requirements. They can seal tens of megapascals (thousands of psi) of pressure.
Round Buna N/NBR O-rings can be used for sealing valves, faucets, flanges, engines, and more. They offer excellent resistance to petroleum products. Round cross-section, medium hard.Drawing:
Sizes:ID*CS
Operational application limitsÂ
Temperature EPDM 70: -45 °C to +130 °C
Temperature FKM: -15 °C to +200 °C
Temperature HNBR 70: -30 °C to +150 °C
Temperature NBR: -30 °C to +100 °C
Temperature VMQ 70: -55 °C to +200 °C
Function
O-rings are closed circular rings of circular cross-section. They are made through vulcanisation from form tools as a complete ring. The sealing function of the O-ring is achieved by the deformation of the cross-section when installed and compressed in its housing. The O-ring can be compressed either radially or axially in its installation housing. In operating conditions the pressure exerted by the media reinforces the sealing function, as under pressure the elastomer material functions as a non-compressible fluid.
Applications
O-rings are used predominantly for sealing non-moving machine and system components (static application) and media in liquid and gas form, e.g. flange and cover seals, threaded tube connections and the cylinder head and cylinder bottom for hydraulic cylinders. Under certain conditions it is also possible to use O-rings with reciprocating, rotating and helical movements (dynamic application). If the installation housing is finished properly, the construction design is right and the proper materials are selected, it is possible for pressures of up to 1000 bar to be sealed, with the use of back-up rings, where required. O-rings are used in many sectors, such as the fields of hydraulics, pneumatics, vacuum applications, the fittings industry, the automotive industry and in plant and mechanical engineering.
Installation housings
The installation housings (grooves) for O-rings should if possible be produced with right angles and should be processed with care. Burrs, scratches and notches should be avoided. The dimensions for the required depth and width of the groove depend on the particular application and cross-section. You will find recommendations for construction and dimension tables in our O-Ring Catalogue. To facilitate installation, a variety of surface coatings can be supplied on application.
Selection and designÂ
To ensure sound sealing effect, O-rings should be selected to offer the largest possible cross-section. The hardness of the O-ring material selected depends on the pressure, gap widths, type of sealing (static/dynamic) and the surface quality of the machine parts. For standard applications we recommend a material hardness of 70 Shore A. Careful consideration should also be given to the correct compression, elongation or compaction and the degree to which the groove in the installation housing is filled.
Suitability for specific media
EPDM
Good resistance to hot water and steam, detergents, caustic potash solutions, silicone oil and greases, many polar solvents, and many diluted acids and chemicals, along with a high level of ozone resistance. EPDM materials are totally unsuitable for use with all mineral oil products (lubricants, fuels).
FKM
Good chemical resistance to mineral oils and greases, synthetic oils and greases, engine, transmission and ATF oils to approx. +150°C, fuels, non-flammable hydraulic pressure fluids HFD, aliphatic, aromatic and chlorinated hydrocarbons, water to max. +80°C, excellent resistance to weathering, ozone and ageing, very low gas permeability (and therefore excellent for vacuum application) and resistance to a wide range of chemicals.
HNBR
HNBR is obtained by fully or partially hydrogenating NBR. It leads to considerable improvement in resistance to heat, ozone and ageing, and gives it very good mechanical properties, e.g. good resistance to wear. The media resistance compares to that of NBR. HNBR has a good resistance to some refrigerants. The temperature application range is from -30°C to +150°C.
NBR
Good chemical resistance to mineral oils and greases, hydraulic oils H, HL, HLP, non-inflammable hydraulic pressure fluids HFA, HFB, HFC to approx. +50°C and water to max. +80°CÂ
VMQ
Good resistance to water (up to 100 °C), aliphatic engine and transmission oils, animal and plant oils and fats. VMQ is generally not resistant to fuels, aromatic mineral oils, steam (short term up to 120 °C possible), silicone oils and greases, acids and alkaline compounds.
Installation
Avoid damaging the O-ring during installation, as this will cause leakage. Observe the following:
-Â The O-ring must not be expanded to its elongation limit.
-Â Edges must be burr-free, radii and angles applied smoothly.
-Â Dust, dirt, metal chips and other particles must be removed.
-Â Tips of screws and installation housings for other sealing and guiding elements should be covered by an assembly sleeve.
-Â A suitable grease to be applied to the assembly surfaces and O-rings.
- Elastomer materials are made smoother if they are heated in oil or hot water to approx. 80 °C. This makes it easier to stretch the O-ring for assembly.
-Â Any assembly tools used, such as expansion mandrels or sleeves, should be made of a soft material (e.g. POM) and not have any sharp edges.
-Â The O-ring should not be rolled over assembly surfaces. Ensure the O-ring is not twisted as it slots into the groove.
Product Show:
Q1. Are you a factory or trading company?
We have factory in Xingtai and office in Shijiazhuang, Hebei Province with export license. Convenient Transportation. It's not far from the Zhengding international airport. We warmly welcome clients from all over the world to come to our factory for visit and cooperation.
Q2. What's your sample policy ?
We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q3. If I don't like the style of yours, can you do something else?
We can open the mould for you first according to your samples or technical drawings. Mould costs are charged if you need the customized products.
Q4.What's your packing & payment terms?
1). Generally, plastic bag inside and carton box outside or according to the customer's requirements. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.
2). For sample and small order, 100% Paypal. Western Union, T/T.
For bulk order, T/T 50% deposit and the balance should be finished before delivery from our factory
Q5. What's your Mode of Transportation & Delivery time ?Â
1). Small package will shipping by express such as DHL, TNT, UPS, FEDX and so on, Customer should undertake the shipping cost.
    Big Volume products often shipping by air/sea, EXW, FOB, CIF, CFR is depend by customers.
2). Delivery time: Generally it is 5-7 working days if the good are in stock, or 10-21 working days after receiving your advance payment. The specific delivery time depends on the items and quantity of your order.
Q6. Why choose to cooperate with you? What's your advantage?
1). Strong point:We have our own factory,so the price can be competitive and the quality is reliable.
2). We can offer you a good after-sell service, prompt deliver.
3). We can provide various size and colors according to customers' requirements.
4). By long time testing, quality proved to be excellent.
5). Updated product design.
6). Advanced manufacturing process, with global standards.
7). We win by the high quality and then have a long-term business relationship.
Q7. How do you make our business long-term and good relationship?
1). We keep good quality and competitive price to ensure our customers benefit;
2). We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
The QNP Steam Turbines` capacity mainly covers 200MW and below, include NI series (Normal Impulse Turbines) and HE series (High Efficiency Turbines). Our steam turbines are flexible and diverse in structure and layout so as to meet various requirement of our users. Aiming at the global leading equipment manufacturing enterprise, our design and R&D standards are higher than GB standard and in the same league with European and American energy equipment manufacturers.
1.Characteristics of QNP Turbine
QNP adopts advanced small pitch-circle technology in its high-end high efficiency turbine products, and hence considerably improved the turbines`flow efficiency.
By combining the advanced technology of European turbine with QNP technology, and optimizing the integration between imported advanced R&D tools and advanced domestic design software, QNP has solved the universal defect of inter-stage efficiency loss in most domestic units.
Using 3D bending-torsion blade design to improve the final and penultimate stage efficiency and structural strength to ensure long-time continuous operation of the unit.
Using high-speed running design and full-cycle steam distribution to improve the unit`s flow efficiency, reduce space occupancy, and make the installation more efficient.
Optimized enthalpy drop distribution design, through the comparison of tens of thousands of design data, form the best single-stage enthalpy drop distribution solution to ensure that each unit is in its maximum efficiency.
High-precision and high-quality manufacturing process: to ensure the high precision and high quality of key dynamic and static components, the flow passage components are processed by four-axis or five-axis CNC machining center.
Specially produced for high-end users, each component is carefully designed and the unit always presented to the customer as a flawless modern industrial artwork.
Maximum internal efficiency may reach 88%
2.Technical characteristics of parts
Gland sealing matching: the industry-leading and advanced gland sealing structure design reduces the steam leakage loss.
Blade assembling: the optimized blade molded lines are designed by the international advanced design software and processed by high-grade, high-precision and advanced technology which improve the thermal efficiency greatly.
Governing system: advanced governing methods are used for high control precision and fast response speed and which also has the electronic over-speed trip function, load shedding trip function, as well as auto start, grid connection and on-load function.
Rotor: we have shrink-on rotor and solid forging structure rotor which are all processed by Mitsubishi Planer machine and adjusted by vacuum high speed dynamic balancing machine to make sure the vibration of each position of bearing is in good state when the Steam Turbine running. Small vibration of the rotor we produced is a distinctive characteristic of our products.
Condenser: the stainless steel screwed pipe is used as heat exchanger with good anti- pollution ability and high heat-exchange efficiency. High-quality titanium tube is used when the cooling water is seawater. We use digital controlled lathe for drilling hole.
Casing: the split is processed by one-off molding technology and the precision of which can be 0.0058MM without any steam leakage. The concentric circles of the whole axis are processed by high precision turn-milling of the 5-joint axis machining center.
Diaphragm: we use qualitative carbon steel as the support and make the flow field better comply with the design via special welding technology so as to improve the internal efficiency.
Lubricating oil system: the multiple filtration technology--impurity strainer of oil tank, double bucket strainer for refined filtration, bearing inlet strainer which can be replaced during running--make the turbine oil entering the bearing bush achieve the best performance.
Control and protection system: QNP uses the Siemens microprocessor as the core of the system to ensure the stability and timeliness of signal processing. For important signal, multistage redundancy functions are introduced to ensure the safe and stable operation of equipment. Friendly interface makes operator work easily. More than 3-monthes` record of operating data can be saved by recording system and also can be extracted at any time.
3.Various layout and application
Except the general double-tier layout structure, we also developed steam turbine with single-tier and fast-installation layout structure, mainly includes:
(1)Oil tank as base plate:
The position of oil tank for Condensing Steam Turbine can be designed under the steam turbine as the base plate with the steam turbine, bearing pedestal and gear box on it which has same horizontal plane with condenser.
(2)Three platform and one station steam turbine:
Composed of steam turbine base plate, auxiliaries base plate, control base plate and centralized oil station for a convenient installation and layout at site. And the centralized pipeline will let the site more clean and tidy.
(3)Axial exhaust type
Mainly applied in 15-50MW condensing and pumping condensing high efficiency turbine. This type of steam turbine adopted single-tier arrangement, with axial exhaust directly into the condenser. Suitable for whole machine delivery, and can considerably shorten the installation period and reduce civil engineering costs.
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Shandong Qingneng Power Co., Ltd. , https://www.steamturbine.be