Concentrate filtration operation job standard

1 Subject content

This standard specifies the ability, responsibility, authority, and operating procedures for concentrate filtration and other job operations.

2. area

This standard is applicable to the personnel who are discharging, filtering, hanging bags, measuring positions and their inspection and assessment.

3 job ability requirements

3.1 Have local training and three levels of safety education.

3.2 Have a junior high school education or above.

3.3 Familiar with the working principle of all equipment in the workshop and its safe operation procedures.

3.4 Have certain equipment operation experience or special training to obtain technical grade certificate.

3.5 Familiar with the production process indicators of this workshop.

4 Responsibility

4.1 Responsible for its own safety.

4.2 Responsible for the safety supervision of non-workshop personnel entering the workshop.

4.3 Responsible for the safe operation of the electromechanical equipment in this workshop.

4.4 Responsible for the fastening, lubrication and maintenance of the equipment.

4.5 Responsible for the normal production process specifications.

4.6 Responsible for the cleaning work of this workshop.

5 permissions

5.1 The right to prevent non-workshop workers from entering the work area.

5.2 The right to prevent employees who are not wearing protective products from entering the work area.

5.3 Have the right to prevent illegal command and illegal operation.

6 indicator requirements

6.1 The water content of the filter cake does not exceed 10%, and the filtrate remains clear.

Copper ore concentrate bags 6.2 1700 ± 10kg / bags, molybdenum ore concentrate bag 100 ± 1 kg / bag.

7.1   Dangerous source of this position

7.1.2 There is an upper and lower cross-dimensional work in the work area, and the operator does not wear a helmet or a helmet is not standardized.

7.1.3 There is a high working position in the working area, and the potential height falls.

7.1.4 Objects in the production area of ​​the high place are improperly placed or unstable, and the accident is high.

7.1.5 There is no guardrail at the top of both sides of the concentrate pool, and it is easy to fall on it.

7.2 Safety precautions and control measures

7.2.1 Carefully observe the surrounding environment and pay attention to lifting heavy objects.

7.2.2 Wear labor protection articles in strict accordance with the requirements, and wear helmets as standard.

7.2.3 Regularly check the integrity of the protective railings and their stairways, and beware of falling down and falling from high places.

7.2.4 For all kinds of objects or tools in the production site to be placed neatly and safely, it should be regularly inspected, supervised and implemented, and beware of falling objects.

7.2.5 It is forbidden to walk at the top of both sides of the concentrate pool.

7.2.6 Pay attention to and carefully check the power supply line, actively control the unsafe state of the object, and ensure safe use of electricity.

7.2.7 Do a good job of controlling the unsafe behavior of other employees in this class, and adhere to regularity to achieve standardized operations.

7.3 Environmental factors of this post

7.3.1 Pipeline wear in various positions of the workshop leads to leakage and discharge of industrial water.

7.3.2 The waste materials of each post in the workshop were not organized and cleaned up in time.

7.3.3 Leakage and leakage of slurry caused by wear of equipment and pipelines in the workshop.

7.3.4 The concentrate pool should be wet and the baggage should pay attention to protection.

7.3.5 The environmental sanitation of all equipment positions in the workshop was not cleaned in time.

7.4 Environmental Considerations and Control Measures

7.4.1 Strengthen inspections and organize the disposal of leaking pipelines in time to prevent the outflow of industrial water.

7.4.2 Organize the class members to clean up the waste materials in a timely manner and classify them in a centralized manner.

7.4.3 Organize class members in time to deal with water leakage, leakage of slurry equipment, pipelines, and organize cleaning sites.

7.4.4 Ensure the normal operation of the return water pipeline and prevent the industrial water from being discharged.

7.4.5 Supervise the environmental sanitation of equipment and positions in each position.

8.5 Operating procedures

8.5.1 Familiarize yourself with the performance of all equipment in this position and operate as required.

8.5.2 Before driving, carefully check whether the fastening screws, lubrication system, linkage devices and gates of the equipment are normal. Check whether the vacuum pump has cooling water, whether the baler or conveyor is normal, whether the hydraulic system is flexible, whether the air supply, water supply, and supply are normal, and whether the electrical systems are normal.

8.5.3 After the ceramic filter is turned on, the machine operation becomes the automatic control state. The filter plate must be cleaned once per shift, each time is 1 hour. If the filter plate is not cleaned, remove it with oxalic acid as required.

8.5.4 The operation of the ceramic filter is monitored according to the technical requirements of the equipment. If the power is suddenly turned off, the slurry in the tank should be emptied.

8.5.5 After the plate and frame filter press is turned on, the machine operation becomes the automatic control state. If the filtrate is mixed, it is necessary to replace the filter cloth or adjust the plate frame in time.

8.5.6 Conveyors, shakers and dryers are operated in accordance with the equipment operating procedures.

8.5.7 Do the following equipment lubrication work

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